This week, the Packaging Doctor is here to assist a customer who’s looking for a smarter way to package their product. Neil reached out to us because his business manufactures and sells paste, which is used across multiple industries. He mentioned that they initially packed their product in buckets, but they realized they were wasting product and spending too much money and time on the process.

After doing some research, Neil discovered an alternative method where the paste could be packed into plastic and then sealed. This approach not only reduces packaging costs but also simplifies delivery to customers. Neil wondered if we could recommend something similar for his business.

Hi Neil,

It’s fantastic to hear that you’ve already identified a potential solution! At Kite Packaging, we’re here to support businesses like yours with innovative packaging ideas. The option you’ve mentioned—packing the paste into sealed plastic—is a great idea, and we’d love to help refine it further.

One product we highly recommend is lay-flat tubing. It’s a versatile material widely used across many industries. Lay-flat tubing comes in rolls that you can cut to the exact length you need, creating customized bags for your paste. Once cut, you can easily seal the edges using an industrial heat sealer with a built-in cutting blade. This setup allows you to produce consistent, high-quality bags quickly and efficiently.

When choosing the right grade of tubing, we suggest going for the heavy-duty version. This grade offers better puncture resistance, which is crucial given the nature of your product. If you're dealing with particularly heavy or dense paste, even heavier-duty options are available.

To give you a clearer picture of how this works, we've created some instructional videos that showcase the entire process. These videos demonstrate how to set up the tubing, seal the bags, and ensure everything runs smoothly. Additionally, our team of Packaging Experts is always available to guide you through the process and send over samples of the tubing so you can try it out yourself!

We believe this system will significantly boost the efficiency of your packaging operations while reducing costs. Let us know if you'd like to see the videos or receive samples—we’re here to help!

Best regards,

The Packaging Doctor

P.S. All the packaging challenges we address come directly from real customers or potential clients. If you have any packaging questions or issues, feel free to reach out to us anytime via Twitter at @kitepackaging or by email. We’re always happy to lend a hand!

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After use, the Biodegradable Trash Bags can be composted together with the packaged materials (kitchen waste, garbage, fallen leaves, etc.). The compostable trash bags can be decomposed into CO2 and water by bacteria in the composting environment, and the bacteria die after the end of the degradation process and become organic fertilizer.

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