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   The above content is selected from the 6th issue of “Printing Technology · Digital Graphic Arts†in 2013. For more information, please visit the journal channel.
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Explain the correct installation method and tips for the lining
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Before loading the blanket into the machine, it should be clamped using iron clips. These clips are then placed along with the roller’s tension mechanism. There are two main types of blankets: one that is clamped without needing to punch holes, and another that requires hole-punching. The non-punched type simply involves clamping the blanket between upper and lower jaws and tightening the screws on the iron clip. This method is commonly used on imported printing machines, as it’s easier to handle and saves time during setup.
The second type, known as the punched type, involves creating holes in the blanket at the exact positions where the screws will go through the iron clip. Once the holes are made, the screws are tightened to secure the blanket. This technique is widely used in domestic printing presses because it provides a more stable hold, though it takes longer to prepare due to the need for precise hole placement.
The following steps outline the process for installing a punched-type blanket:
(1) Ensure the warp direction of the cut blanket is perpendicular to the splint. Identify the mouth and tip of the blanket.
(2) Install the iron clip jaws, using the screw holes on the clips as a reference to determine where to punch the blanket’s mouth and tip.
(3) Punch the holes in the blanket. All holes should be aligned in a straight line, neither too big nor too small, and must match the size of the iron clip’s screw holes.
(4) When installing a new blanket, insert the iron splint into the groove of the tensioning shaft at the blanket cylinder’s nip. Use a sleeve wrench to adjust the tensioning mechanism. Then, place the liner onto the blanket. If there's no padding device, an operator must hold the blanket with one hand while pressing the pad with the other. Another person should assist by slowly turning the printing machine to the tipping position. Throughout this process, the operators should carefully check that the padding is properly installed, not skewed or wrinkled. The hand pressing the blanket should remain firm until the iron cleat is fully inserted into the tensioning shaft to prevent the blanket from shifting.
(5) After the blanket is tightly secured, slowly turn the machine and use your palm to slide over the blanket to check if the padding moves or wrinkles. If any issues are found, tighten the screws accordingly.
(6) Finally, clamp the blanket with the iron clip using screws. Tighten the screws starting from the center and moving outward. Ensure even pressure on each screw to maintain balanced tension and a smooth surface on the blanket.
(7) Wipe the surface of the attached blanket to remove dust or debris. Roll it up from the tip to the cornice and wipe the back with a cloth. Store the rolled blanket in a suitable location for future use.