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Test conditions for three series of standard temperature impact tests

The temperature impact test is a critical component in the qualification testing of equipment and is routinely performed during mass production. In certain cases, it also serves as an environmental stress screening tool. It can be said that its application frequency in verifying and enhancing the environmental adaptability of equipment ranks just behind vibration and high-low temperature tests. This test is widely used in China under standards such as GJB 150-86 "Test Methods for Military Equipment," GB 2423 "Basic Environmental Test Procedures for Electrical and Electronic Products," and the U.S. Military Standard MIL-STD-810F "Environmental Engineering Considerations and Laboratories." Despite being similar in purpose, the implementation of this test varies significantly across the three standards in terms of content and even conceptual approach. Each standard defines specific conditions for temperature shock testing chambers. Here's a comparison of the key parameters: **Standard:** - **GJB 150.5** - **Test Temperature:** High: 70°C, Low: -55°C - **Hold Time:** 1 hour or until stable temperature, whichever is longer - **Cycle Number:** 3 cycles - **Conversion Time:** ≤5 minutes - **GB/T 2423.22** - **Test Temperature:** A range of temperatures (high from 200°C to 30°C in 10 levels; low from -65°C to 5°C in 7 levels) - **Hold Time:** 3 hours, 2 hours, 1 hour, 30 minutes, or 10 minutes, depending on product heat capacity; if unspecified, use 3 hours - **Cycle Number:** 5 cycles - **Conversion Time:** 2–3 minutes - **MIL-STD-810F Method 503.4** - **Test Temperature:** Customized based on expected deployment conditions - **Hold Time:** Real exposure time or time to reach temperature stability, depending on product heat capacity - **Cycle Number:** 1, 3, or more cycles - **Conversion Time:** Ideally not exceed 1 minute; if over 5 minutes, re-evaluate the necessity of the test These differences highlight the importance of understanding the specific requirements of each standard when conducting temperature impact tests. Whether for military, industrial, or consumer electronics, choosing the right test method ensures that products can withstand real-world environmental challenges. The variations in test conditions reflect different priorities, such as operational environments, product design, and regulatory expectations. By carefully selecting and applying the appropriate test parameters, engineers can effectively evaluate and improve the reliability and durability of their equipment.

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