Welding thermal process and metallurgical process
Using electron microscopy, the microstructure of granular bainite in the heat-affected zone of a type 1 microalloyed high-strength steel was analyzed. The micrographs revealed a long-strip morphology on the cross-section. In addition, four-phase regions with irregular polygonal shapes were observed to be approximately equiaxed in three-dimensional space. The boundaries between these phases and ferrite were classified into two types: martensite-ferrite interfaces and residual austenite-ferrite interfaces. Within block-like clusters of these four elements, high-angle grain boundaries were found between bainite and ferrite. The relationship between these microstructural features and cleavage fracture behavior as well as material toughness was thoroughly discussed, offering insights into the mechanical performance of such steels.
Based on the dynamic energy balance model for arc welding penetration control, Li Liangyu conducted an analysis of influencing factors in 1999. The study focused on the current status of penetration control and explored the fundamental aspects of melt pool dynamics. By analyzing the heat input and output of the molten pool, the concept of balancing dynamic heat input and output was introduced to ensure stable penetration formation. Concepts such as thermal resistance and heat capacity were incorporated, and an electrical model-based approach was used to examine how thermal properties, geometric dimensions, and temperature distribution of the weldment affect penetration. This kinetic heat balance theory helped explain various phenomena during welding and laid a foundation for developing new penetration control methods. Experimental results showed that a compound control strategy based on dynamic energy balance in the molten pool is more effective in compensating for penetration changes caused by variations in heat dissipation conditions.
Weldability is traditionally defined as the ability of metals or metal combinations to form acceptable welded joints. However, this definition often overlooks the existence of metals with poor weldability. Moreover, the terminology used in defining weldability is vague, and the relationship between weldability and welding processes remains unclear. To address this, the author proposed four categories of weldability: good, acceptable, difficult, and poor. These classifications help better define the weldability of different materials and guide the selection of appropriate welding processes to achieve quality joints.
The method for determining material composition, as described in the Netherlands, includes several laboratory techniques such as wet chemical analysis, light emission spectroscopy, evaporation and combustion methods, and X-ray fluorescence. These methods were used to evaluate the strength, weldability, and corrosion resistance of alloys. Relevant standards for material composition analysis were also listed, along with a discussion of the advantages and application areas of each technique.
Further studies on the microstructure of cold-rolled thin steel spot welds were conducted, focusing on the metallographic structure of the joints. Similar analyses were carried out on 300 elbow spot welds and other joint structures. Additionally, research on precious metal composites and welding materials was also reported, highlighting the importance of material compatibility and joint integrity in advanced welding applications.
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