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Welding thermal process and metallurgical process

Using electron microscopy, the microstructure of granular bainite in the heat-affected zone of a type 1 microalloyed high-strength steel was analyzed. The results revealed a long, strip-like morphology on the metallographic cross-section. Additionally, four elements with irregular polygonal shapes were observed to have an approximately equiaxed spatial structure. The interface between these elements and ferrite could be categorized into two types: martensite-ferrite boundaries and residual austenite-ferrite boundaries. In clusters where the four elements formed block-like structures, high-angle grain boundaries were found between bainite and ferrite. The relationship between these structural features and phenomena such as cleavage fracture and material toughness was thoroughly examined and discussed. In a study published in the *Journal of Welding* (2000, Vol. 20, Supplement, pp. 146–152), Li Liangyu explored the dynamic energy balance model for arc welding penetration control. The research focused on understanding the factors that influence penetration during welding. By analyzing the melt pool's heat input and output, the author proposed a method to maintain a stable penetration by balancing the dynamic heat input and heat dissipation. Concepts such as thermal resistance and heat capacity were introduced, and the approach was modeled similarly to electrical circuits. This method provided a clearer understanding of how thermal properties, geometry, and temperature distribution affect the formation of weld penetration, offering a theoretical foundation for developing more advanced penetration control techniques. The study also highlighted the importance of compound control strategies based on the dynamic energy balance of the molten pool. It was found that this approach effectively compensates for variations in penetration caused by changes in heat dissipation conditions. Furthermore, the concept of weldability was redefined to include not only metals that can form acceptable joints but also those with poor weldability. Four categories of weldability were proposed: good, qualified, difficult, and poor, along with criteria for selecting appropriate welding processes and assessing the potential for producing high-quality joints. Another paper described various methods for determining the composition of materials, including wet chemical analysis, light emission spectroscopy, evaporation and combustion methods, and X-ray fluorescence. These techniques were used to evaluate the mechanical strength, weldability, and corrosion resistance of alloys. Relevant standards for material composition analysis were also listed, and the advantages and application ranges of each method were discussed. In addition, studies on the microstructure of spot-welded joints in cold-rolled thin steel were presented. The metallographic structures of these joints were analyzed, focusing on the characteristics of the weld zone. Similar investigations were conducted on 300 elbow spot welded joints and other types of welded joints, providing insights into the metallurgical behavior during the welding process. Another paper addressed the use of precious metal composites and specialized welding materials, highlighting their role in improving joint performance and durability.

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